Robotic Welding Solutions For Excavator Bucket Welding

2025-04-11 16:48:55

A leading German excavator manufacturer has long faced problems such as low welding efficiency and unstable quality in its bucket products. Traditional manual welding methods lead to:
Single piece welding takes up to 4 hours
Weld qualification rate is only 85%
Difficulty in recruiting skilled welders
High production costs

Solutions

In response to customer pain points, we tailored excavator bucket automation robot industrial welding solutions for them. The core configuration includes:

1. Dual robot collaborative workstation
Equipped with 2 6-axis high-load welding robots
Maximum extension radius 2100mm
Repeat positioning accuracy ±0.08mm

2. Intelligent positioner system
Dual-axis servo positioner
Load-bearing capacity 2.5 tons
360° no-dead-angle welding

3. Vision guidance system
3D laser scanning positioning
Automatic weld tracking
Real-time quality monitoring

4. Dedicated process database
Store 20+ bucket welding processes
Support one-click call
Adaptive parameter adjustment

Industrial welding solutions implementation effect

Three months after the excavator bucket welding robotic system was put into use, the customer's production indicators were significantly improved: single-piece welding time increased by 70%; the first-time pass rate of welds increased by 13.5%; labor costs were saved by 60%; and the average daily output increased by 175%.

Customer evaluation

"This automated excavator bucket welding robot system completely exceeded our expectations. It not only solved the welding quality problems that had plagued us for a long time, but the improvement in production efficiency also directly helped us win multiple large orders. The system is easy to operate, and new employees can start work after 3 days of training, truly realizing intelligent production."

Industrial welding solutions advantages

1. Flexible production: Quickly switch between different types of bucket welding, with a changeover time of <15 minutes

2. Intelligent process control: Automatically match the optimal welding parameters to ensure quality consistency

3. Remote operation and maintenance support: Provide real-time equipment monitoring and fault warning services

4. Energy saving and environmental protection: 30% energy saving compared to traditional welding, and smoke collection efficiency of 95%

This case fully demonstrates the outstanding value of bucket automation industrial welding solutions in the field of engineering machinery manufacturing. We look forward to providing more customers with professional welding automation solutions to help companies achieve intelligent manufacturing transformation.

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